Nysafe-AV® 700
Nysafe® AV 700 by Nycote Laboratories is a high-performance, antiviral surface coating engineered to protect high-touch areas across aerospace, automotive, and industrial environments. Derived from the trusted Nycote® 7-11 formulation, this glossy, highly crosslinked nylon-epoxy coating offers long-lasting, pinhole-free protection against pathogens like SARS-CoV-2, as well as resistance to abrasion, chemicals, and extreme temperatures. Compliant with ISO 22196 and ECSS-Q-ST-70-02 standards, Nysafe AV 700 is ideal for applications requiring durable, antimicrobial coatings that maintain surface integrity and safety over time.
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Anti-Viral and Anti-Microbial Surface Protection
Nysafe® is an effective anti-viral permanent surface coating that disrupts SARS-CoV-2 cells (The Severe Acute Respiratory Syndrome Corona Virus 2). Nysafe-AV® 700 is our newest glossy formulation based off Nycote 7-11. Nycote 7-11 is a highly crosslinked multipolymer nylon epoxy coating. Trusted since the 1960’s by all major OEM’s to provide an excellent permanent barrier from harsh environments. The Nycote formulation is chosen over other coating technologies because of its unique ability to cure pinhole-free and self-level. The process allows for complete encapsulation of the part and will protect for years due to the strength of the epoxy and flexibility of the nylon polymer.
Nysafe® by Nycote Laboarotories Corporation is an advanced material high-performance permanent surface coating that provides high-touch surface protection. Nysafe uses a safe, effective additive and is proven to have antimicrobial and biocidal activities against various human pathogens while being safe for human touch. It has been widely applied in the process of catalysis, drug control delivery, biosensors, and biofuels. The additive is widely chosen as a catalytic material because it has many advantages, namely thermally stable, chemically inert, and harmless. The micropore category is incapable of providing an entryway for applications involving large molecules.”
Nysafe-AV 700 also provides excellent high impact, abrasion resistance, flexibility, and toughness at temperatures of -70°F to +300°F (-57°C to +149°C). Nysafe-AV 700 has a six-month shelf life, and the container can be resealed throughout. Nysafe-AV 700 meets the standards for outgassing per ECSS-Q-ST-70-02
Nysafe-AV 700 meets ISO 22196, International Organization for Standardization Method 22196 – The measurement of antibacterial activity on plastics and other non-porous surfaces.
Product Details
Product Specifications
+| Physical Properties: Temperature Range from -70°F to +300°F (-57°C to 149°C) | ||
|---|---|---|
| Physical Properties | Resin | Film |
| Viscosity: @ 72°F Zahn #2 Cup | 50-90 Seconds | N/A |
| Solids Content (non-vol.) | 19% | N/A |
| Flash Point: C.O.C | 70°F | N/A |
| Pounds Per Gallon @ 78°F | 7.4±0.2 lb. | N/A |
| Shelf Life @ 75°F | Six Months | N/A |
| Film Thickness, 1 Dipcoat | N/A | 0.5 mil |
| Coverage Per Gallon | 300 sq. ft. | N/A |
| Tack-Free Time, 50% RH @ 70°F | N/A | 1 hr. |
| Film Pencil Hardness | N/A | 1-H |
| Adhesion ASTM D4541-09 (pull-off stress) | N/A | 1200 p.s.i. at temperaturesof -70°F to +300°F (-57°C to +149°C). |
| Abrasion Resistance – (500 Gr. #17 wheel 100 cycles) | N/A | 3.0 mgm |
| Scratch Hardness – 1000G Load | - | - |
| Airbus Fuel Resistance to ISO 1817 – Noseparation or cracks of ID Labels | - | Pass |
| Color shade to ASTM 4471 & Airbus spec(DAN1172/1174) Transparent liquids | - | Pass |
| Abrasion Resistance(500 Gr. #17 Wheel-100 cycles) | 3.0 mgm | - |
| Sheer Strength | - | > 3.9 |
| Elongation Break | - | > 200 |
| Evaluation of ASTM D5264 standard Sutherland Rub testing to gauge the amount of scuffing or abrasion caused during shipping, handling, and storage. TEST REPORT: SN 2206163 Rev. 01 | - | - |
| Heat Force Cure * Always check with your own internal engineering department to ensure materials you intend to force cure can withstand the temperatures listed on the Nycote table. | - | 2-HR |
| UVB @300 hours Resistant to ASTMG154-No degradation of the coating /Nylon will yellow slightly over time | Pass | - |
| ASTM 2832 – Solids Content Non-volatile | - | Pass |
Fluid Resistance
+| Fluid Resistance – 30 days immersion @ 75°F | |
|---|---|
| JP-4 | Excellent |
| JP-5 | Excellent |
| JP-8 | Excellent |
| JP-10 | Excellent |
| Kerosene | Excellent |
| Gasoline | Excellent |
| Skydrol® | Excellent |
| 100% RH @120°F | Excellent |
| Distilled Water | Excellent |
| Tap Water | Excellent |
| Salt Spray | Excellent |
| 80% JP-4 Bacteria Laden Distilled Water | Excellent |
| H2O Immersion Composite (Submersed 7 days)** | Excellent |
| H2O Immersion Metal** | Excellent |
| Potassium Formate Submersion 24-hours | Excellent |
| Potassium Acetate Submersion 24-hours | Excellent |
Adhesion Characteristics
+| Untreated Aluminum | Excellent |
| Chem-filmed (Irridited) Aluminum | Excellent |
| Anodized Aluminum | Excellent |
| Stainless Steel | Excellent |
| Fiberglass | Excellent |
| Zinc Chromate Primed Aluminum | Excellent |
| Any Metal Surface | Excellent |
| Adhesion SAE-AMS-S-4383 and MCS9001C | Excellent |
| Glass | Excellent |
| Carbon Composites / Tin / Vinyl | Excellent |
| PTFE / Viton / TPU | Excellent |
| Adhesion measuring by adhesion tape testJAW ISO 2409 Dry Test Classification(0 indicates best performance on a scale f 0-3)** | Result 0 |
Special Properties
+| ECSS-Q-ST-70-02 Outgassing | Compliant (RML < 1,00%, CVCM< 0,10%) |
| Fungus Testing ASTM G21 | |
| HCV-Virucidal efficacy of treated or impregnated surface | |
| ISO22196 Coating efficacy to microorganisms S. Aureus ACCT6538 & E. Coli ACCT9739.Effectively kills microbes. | 99.99003% Kill |
| Permeation Testing to: | MIL-DTL-5578D Aircraft Fuel Tanks Self Sealing;MIL-DTL-27422F Fuel Tank Crash & Ballistic Resistance;MIL-T-52983G Fuel Tanks Fabric Collapsible |
| IPC-CC-830C – Qualification and Performance of Electrical Insulating Compound for Printed Wiring Assemblies | Insulating Compound for Printed Wiring Assemblies Meets Florescent IPC-CC-830C–MATERIALS/CURE/ FLUORESCENCE/APPEARANCEIPC-CC-830C– paragraphs 3.5.1 ASTM D1084 – Standard Test Methods for Viscosity of Adhesives IPC-CC-830C– paragraphs 3.3.2 – Shelf-lifeIPC-CC-830C– paragraphs 3.5.5 IPC-TM-650 Method 2.4.5.1 – FlexibilityIPC-CC-830C– paragraphs 3.5.6UL 94 HB – Flammability IPC-CC-830C– paragraphs 3.6.1 IPC-TM-650 Method 2.5.7.1 – Dielectric withstanding voltage IPC-TM-650 method 2.6.3.4A – Moisture and insulation resistanceIPC-CC-830C para. 3.7.2 IPC-TM-650 method 2.6.7.1 – Thermal shock IPC-TM-650 method 2.6.3.7 – Hydrolytic Stability |
| Fluid Resistance – 30 days immersion @ 75°F |
Storage Temperature Requirements
+- Store at 70°F (21°C). Keep away from fire or flame.
- Note: Ideal storage temperature is 70°F (21°C); acceptable storage range is between 65°F to 80°F (18.3°C to 26.7°C). Storing below 65°F (18.3°C) may cause cloudiness or gel; heat at 180°F (82°C) for two hours. This should restore the product to its normal liquid condition. If possible, re-verify viscosity with Zahn #2 cup (50-90 seconds).
- Nysafe-AV 700 has a six-month shelf life. The container can be opened, applied and then re-sealed for a period of six months. The storage temperature should be maintained for the entire shelf life period. The container must always be stored in an upright position. If the storage temperature is not the ideal, nor within the acceptable range, the result may change the nature of the Nycote® product, as well as, causing cloudiness of the liquid. At all times, the product should be kept from freezing.
Cure Time Table
+Allow one to two hours to become tack free. In dry air allow 72 hours at room temperature for full cure or:
- Heat 12 hours @ 120°F (49°C)
- Heat eight hours @ 150°F (66°C)
- Heat four hours @ 180°F (82°C)
- Heat two hours @ 220°F (105°C)
- Cure film temperature range is -70°F to +400°F (-57°C to 204°C)
OEM Product Specifications / ASTM Testing Standards
+OEM/Specs:
- BS7225
- DMS1850
- DWG55135
- ESE RPT-7456-015
- FED-STD-141
- MC5014
- MC9014
- MIL-DTL-27422F
- MIL-DTL-5578D
- MIL-H-5606
- MIL-I-46058
- MIL-T-52983G
- NAS1611
- NAS1613
- PCS5157
- SAE-AMS-22725
- SAE-AMS-S-4383
- SAE AMS-S-8802
Standards:
- ASTM D445
- ASTM D1084
- ASTM D-1400
- ASTM D-1475
- ASTM 2832
- ASTM-B117-11
- ASTM D-1310
- ASTM D4060
- ASTM D471
- ASTM D7901
- ASTM G21 anti-fungus A.brasiliensis ATCC9642 , T.pinophilus ATCC11797, C.globosum ATCC6205, T.virens ATCC9645,
- A.pullulans ATCC15233
- Method 6192
- IPC-TM-650
- IPC-CC-830
- ISO-1817
- ISO-9116
- ISO22196 effective against bacteria S. aureus ATCC6538, E. coli ATCC8739
- ISO21702 effective against viruses SARS related CoV-2
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